Fine Wire Interconnect
36-56 AWG assemblies

Over 30 years of fine wire and medical assembly experience.

Twisted pairs soldered to a flexible circuit

Prototyping to production: [email protected]


A bundle of twisted pairs

64-channel bundle

46 AWG twisted pairs
.027" (0.7mm) overall diameter

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Device assembly

  • Termination
  • Catheter stuffing
  • Connector and handle assembly
  • Encapsulation

54 AWG wire? No problem. Wire smaller than human hair is our specialty. Singles, coax, twisted pairs, you name it.

Product prototyping and production

3 assemblies or 3,000 - we will build it.

.002” (50-micron) traces? Love it.

We can solder to just about anything - typically to an FPC or other board, but direct sensor termination or even board 'bodges' are all possible.

Single wires terminated to an FPC

4 flex, 80-channel catheter

46 AWG singles, 2-mil trace and space pads
.035" (0.9mm) lumen ID

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Coaxes terminated to flex circuits

3 FPC, 30-channel device

54 AWG coax pitched to .004" (100 micron)

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Ribbons, prepared coax

If you would prefer to keep soldering inhouse, we can strip and tin coax either individually or as a ribbon for easy handling.

Design and manufacturing consultation

Need DFM assistance for your new device? We have the experience.


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